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S-Type Ceramic Structured Packing – Streamlined Design Superior Performance

S-type streamlined ceramic structured packing is an innovative product developed upon the foundation of traditional corrugated structured packing.

Its distinctive S-shaped curved channels and vertical flow orientation facilitate smoother flow paths for gas-liquid two-phases, thereby minimizing turbulence and resistance, and consequently achieving a lower pressure drop and enhanced mass transfer efficiency.

Overall view of S-type ceramic structured packing

STCSP-01: Segmented ceramic packing, trays stacked and wrapped with protective film.

Specifications

Specifications of S-Type Ceramic Structured Packing
Item	Model	Voidage	Surface area	Bulk density	Incline angle	Pressure drop	Theoretical plate number	Liquid load	F factor
		(%)	(m²/m³)	(kg/m³)		(Pa/m)	(m^-1)	(m³/m²・h)	m/s·(kg/m³)^0.5
SPCS-01	125Y	90	125	500	45°	90	1.8	0.2–100	6
SPCS-02	150Y	85	160	530	45°	100	2	0.2–100	5.6
SPCS-03	250Y	80	250	550	45°	120	2.5	0.2–100	5.2
SPCS-04	350Y	78	350	580	45°	125	2.8	0.2–100	5
SPCS-05	450Y	72	450	600	45°	200	4	0.2–100	3.6
SPCS-06	550Y	74	550	620	45°	230	5–6	0.18–100	2.8
SPCS-07	700Y	70	700	660	45°	300	7	0.15–100	2.6

Pressure Drop (mm H₂O/m Packing) Test Results
Liquid spray density	F-factor	S-Streamlined Structured Packing	Conventional Structured Packing
m³/m²・h	F-factor	S-Streamlined Structured Packing	Conventional Structured Packing
100 L/h (12.74 m³/m²・h)	1.72	47	74
100 L/h (12.74 m³/m²・h)	1.92	62	160
200 L/h (25.48 m³/m²・h)	1.53	53	62
200 L/h (25.48 m³/m²・h)	1.72	68	148
300 L/h (38.22 m³/m²・h)	1.15	28	64
300 L/h (38.22 m³/m²・h)	1.53	48	240

Compared to traditional corrugated packing, S-type ceramic structured packing achieves a pressure drop reduction exceeding 50%, while demonstrating superior mass transfer performance and stable operational characteristics.

Features

Energy Efficient: Achieves up to an 80% reduction in pressure drop per meter of packing layer, significantly decreasing energy consumption.
High Throughput: Increases the F-factor by approximately 30%, enabling higher flooding gas velocities.
Operational Flexibility: Offers broad applicability and enhanced adaptability to variations in operating conditions.
Patented Installation Structure: Ensures uniform gas-liquid distribution for more stable operation.
Superior Anti-Clogging Performance: Maintains unobstructed flow for 10 years in sulfuric acid and fine chemical systems.
Reduced Investment Costs: New tower designs enable a reduction in tower diameter, while retrofitting existing towers can significantly enhance processing capacity.

Finished S-type ceramic structured packing stacked together

STCSP-02: Light gray corrugated ceramic packing, cylindrically stacked.

Detailed view of S-type ceramic structured packing

STCSP-03: White grid ceramic packing, with corrugated lining structure.

Application Areas

Sulfuric Acid Industry:
- Demonstrates significant effectiveness in drying and absorption towers.
- Tower resistance can be reduced to approximately 1000 Pa.
- Enhances precision in moisture and acid mist control.
Fine Chemical Industry:
- New installations: Enables reduction in column diameter and lowers construction costs.
- Retrofit projects: Boosts throughput and operational efficiency.
Environmental Treatment Sector:
- Widely applied in flue gas desulfurization and gas scrubbing systems.